Selecting a Smart Controller with GTH ensures the highest levels of accuracy, flexibility, and reliability.
Choosing the right controls to managing your thermal loop needs can feel overwhelming. With so many models available—each offering unique capabilities, configurations, and communication protocols—it’s not always clear which option will best meet your application’s needs. Factors like cost, performance, scalability, and ease of use all come into play.
At GTH, we’ve assisted customers across the nation’s most critical industries—from heat treat and food processing to aerospace—to navigate these decisions for over 93 years. Our Technical Customer Service team takes a deep dive into your application, considering everything from sensor compatibility to communication protocols. We don’t just sell controllers—we configure them to work for your specific process and stand by them.
In this article, we plan to explore some of the Watlow controllers on the market and how GTH can support with the selection of the controller that would be best suited for your operations. As a full-service control solutions provider, GTH offers design, programming, instrumentation services, and control panel manufacturing. With a century of experience, our team brings intuition, expertise, and a commitment to sustainable, reliable control solutions. Whether you’re modernizing existing technology or designing new systems, we provide the guidance and support needed to make confident purchasing decisions.
Consider this scenario:
A manufacturing facility needs to replace an outdated temperature controller for their heat-treat oven. Their priorities include compatibility with existing sensors, improved accuracy, and remote monitoring capabilities. When they reach out to GTH, our Technical Customer Service team guides them through key questions to determine the best-fit solution.
For existing controllers:
For new applications:
This structured approach ensures that the solution we recommend aligns perfectly with your needs, reducing risk, downtime, and guesswork.
Watlow has a large offering of Controllers to choose from. We see a many of our customers gravitating towards the Watlow PM PLUS™ and Watlow F4T® product. For the purpose of this article, we are going to highlight the features and benefits, and why you would want to choose that specific controller for your operation.
PM PLUS™ PID & Integrated Limit Controller
The Watlow PM PLUS™ is designed for versatile, integrated thermal control. With modular I/O, Bluetooth configuration via the EZ-LINK® app, and short lead times from U.S. stock, it’s ideal for OEMs and applications needing precise, easy-to-deploy thermal control.
Feature |
Honeywell UDC2800 |
|
Integrated Limit Control |
Built-in, intuitive |
Built in, enhanced over UDC2500 |
Bluetooth Configuration |
EZ-LINK® app |
Available, less seamless |
Lead Time |
3 – 5 days (U.S. stock) |
8 – 12 weeks |
Tariff Considerations |
U.S. made |
Imported, tariff surcharges apply |
User Interface |
Intuitive, trend chart display, now enhanced with clearer alarm identifiers and expanded menu navigation options for easier operation in real-world conditions |
Dual display, less modern workflow |
Modular I/O |
Highly flexible |
Flexible, less modular |
Panel Size Options |
1/16 and 1/8 DIN, 1/4 |
¼ DIN |
Price Range |
Competitive |
Moderate |
The PM PLUS™ compact design, fast deployment, and modular flexibility make it a strong choice for operations seeking ease of integration and reliability, while the UDC2800 remains a capable fixed platform option for single-loop industrial processes.
Why Choose Watlow PM PLUS™?
F4T® Temperature and Process Controller
The Watlow F4T® is a highly flexible controller featuring a graphical touchscreen, field-removable I/O modules, and optional data logging—perfect for complex or evolving applications.
Feature |
Honeywell HC900 |
|
PID Control |
Flexible, easy-to-configure |
Setup more complex |
Touchscreen Interface |
Intuitive graphical |
Standard, less visual |
Modular I/O |
Field-removable, flexible |
Fixed modules, less flexible |
Scalability |
Easily expandable |
More rigid |
Communication Protocols |
Multiple, easy integration |
Supported, harder to configure |
Lead Time |
3 – 5 days (U.S. Stock) |
10 – 14 weeks |
Tariff Consideration |
U.S. Made |
Imported, tariff surcharges apply |
Panel Size Options |
¼ DIN |
Depends on # of I/O |
Price Range |
Competitive |
High |
The F4T® excels in applications requiring flexible, user-friendly thermal control, while the HC900 shines in safety-critical, multi-loop industrial processes.
Why Choose Watlow F4T®?
Why Engineers Rely on Watlow for Critical Control
Choosing Watlow also provides peace of mind. PM PLUS™ and F4T® controllers come with a 3-year warranty from date of purchase, longer than typical industry standards.
In addition, Watlow’s Mexico facility production largely qualifies under the USMCA treaty, minimizing tariff exposure for U.S. customers. This ensures stability in a dynamic trade environment while maintaining ethical sourcing practices.
As a Watlow Authorized Solutions Partner, GTH leverages decades of experience to deliver pre-configured solutions with fast U.S.-based support. Our team has completed crossover training to assist customers replacing Honeywell UDC2500 and UDC2800 controllers with Watlow PM PLUS™ , ensuring zero guesswork and fully supported solutions. We also stay current with firmware updates, like the latest PM PLUS™ enhancements that improve alarm handling and menu navigation. This ensures our customers always get the most out of their investment.
Whether you’re upgrading an existing system or starting fresh, GTH helps you select and configure the right controller for your application—saving time, reducing risk, and optimizing performance.
If you're replacing a controller—or starting fresh—let’s talk. Our team is ready to help you select and configure the right controller with zero guesswork and full support.